skills requirement:
1. The upper and lower sides of the paper platen position of the folding machine detect the graphics, characters and white pages to prevent mis-mixing;
2. Detection speed <30000PCS/H;
3. Detects bad sound and light alarm and shuts down to remove manually.
Applicable models:
At present, all brands of folding machines on the market can be installed, including: Heidelberg, CP, MBO, domestic Zihong, Ziguang, etc.;
The corresponding installation jig needs to be made according to the specific model.

(1) Image acquisition unit
The image acquisition unit includes a camera, a lens, a light source, a sensor, and the like.
(2) Information processing and monitoring unit
(1) Mainly identify, read and compare the images and texts in the images collected by the camera to realize the identification of mixtures;
(2) The collected images and test results can be displayed in real time by an integrated industrial control computer;
(3) The alarm light is used to alarm the detected defects in real time; the system can control the opening state of the alarm light;
(3) Structural components
(1) The image acquisition part and the industrial computer are fixed on the folding machine through the mechanism;
(2) The image acquisition part is equipped with a protective cover to prevent external collision damage, and the installation and debugging structure is simple and convenient;
(3) The electronic control part is fixed at the proper position of the folding machine with a mechanism;

The detection structure is fixed by two vertical aluminum profiles and the two outer vertical plates of the folding machine, and the industrial computer and the alarm light are fixed and installed at the appropriate position at the cutting position;
The upper and lower cameras detect both sides of the paper at the same time to prevent mismixing;
The camera system can slide along the transverse aluminum profile to select the appropriate inspection part of the product;
The photoelectric sensor can move along the product cutting direction to match the selection of the detection part;
After debugging the phase acquisition position, you can train the detection object on the software interface and then perform online detection;
Start the folding machine to automatically trigger the photoelectric sensor software to detect and determine, if there is any defect, it can alarm and stop the machine for manual processing;
The detection speed is synchronized with the folding machine, which can realize the detection of wrong pages, reverse pages, reverse pages and white pages.

The main components:
1. The image acquisition adopts the German Basler 300,000 industrial camera X2+8mm lens X2+SICK photoelectric sensor;
2. High-end industrial computer (WIN7, I5+4G/128G)+DC12V monochrome alarm light;
3. Visual control module;
4. Customized testing software;